Looking at the fully automatic production level of Kunming Haydn from the garage door of Eaton Manor Villa

Kunming Haydn\’s fully automatic production level from the garage door of Eaton Manor Villa

In the underground garage of Kunming Eaton Manor Villa Community, there are rows of uniform flip garage doors with different colors and materials, such as Kunming Haydn steel cardin white and aluminum alloy ice crystal gray. Comparative Most of them are steel corrugated gray and aluminum alloy flat flash silver gray. Recently, with With the installation of the latest steel wood grain color flap garage door, Kunming Haydn Garage Door has realized a large collection of family portraits in the material and color of the flap door in the Eaton Manor Villa Community. From these garage door cases, you can also see The level of fully automated production of Kunming Haydn garage doors has reached a highly specialized level.

Hoisting and loading, profile extension, and slowly entering the fully automatic production line. The door panel profile undergoes 66 molding steps, plus high-pressure casting with polyurethane equipment imported from the French Saint-Gobain Group., combined with the trinity track and high-standard production technology, supports rapid installation and greatly reduces the repair rate. Even a small screw, the door panel linking screw of Kunming Haydn garage door uses professionally customized drill tail screws, which can penetrate 5 layers of steel plates to be folded and fixed, greatly increasing the firmness. The hinge shaft and the door panel fit at zero distance, ensuring The hinges flip concentrically and silently. With the support of the patented European standard two-way anti-pinch door panel structure design, the door panels are made of Aksu polyester paint with a paint film greater than 20μ and a weather resistance of more than ten years. Judging from this small set of fully automated production processes, what I share with you today is the tenth chapter of \”100 Questions about Electric Doors and Windows\”:

The specific performance of Kunming Haydn garage door production process automation

The previous part shared the theme aspects of production. Next, we will introduce some other automation aspects in the production process.

Cutting link:Advanced laser cutting equipment is widely used, which can accurately and quickly cut door and window materials according to preset sizes and shapes, ensuring the neatness and precision of the cutting edges. Improve material utilization. The door panels of Kunming Haydn\’s fully automatic garage door production line also add a layer of plugs on the outside of the cut part of the door panels, which not only increases the beauty of the appearance, but also thickens the scratch-resistant hand.

Welding link:Automated welding robots are becoming more and more popular. They can perform high-quality and efficient welding operations according to established welding procedures. The welding points are uniform and firm, which greatly reduces the errors and defects that may be caused by manual welding. Especially during the production process of Kunming Haydn garage door\’s small bends and tracks, they are preset to be riveted together before leaving the factory. The auxiliary rail and track riveting technology greatly saves installation time during the installation process.

Assembly: After the Kunming Haydn garage door production is completed, the staff only need to place the door panels on the packaging machine to achieve automatic packaging. The automated assembly production line can realize the automatic transportation, positioning and assembly of door and window components. It can accurately complete the assembly of each component through mechanical arms and other devices, improving assembly efficiency and shipping speed.

Manual inspection link:In the warehousing area, staff need to code and mark each door panel. Not only can the production batch of the door panel be traced, but the quality and appearance of each door panel can also be inspected. Through visual inspection Detection systems, sensors, etc., monitor and detect the size, appearance, performance, etc. of doors and windows in real time. It can quickly and accurately identify unqualified products and promptly reject or rework them to ensure the stable quality of each flip garage door shipped.

Inventory management:The warehousing of Kunming Haydn garage doors mainly uses a digital inventory management system, which can not only easily query the inventory of raw materials, but also monitor the inventory quantity and location of finished door panels, motor quantities, hardware accessories and other finished products in real time. When the inventory level falls below the set threshold, staff will issue timely warnings and prompt purchases to ensure the continuity of production while avoiding inventory backlog and capital occupation.

Regarding the development level of Kunming Haydn’s fully automatic garage door production in the industry, the editor of New Media has not found any relevant information available. Direct comparison and ranking information. However, judging from the company\’s big data compiled in the past two or three years, it can be seen that the company has a high level of development and strong competitiveness in fully automatic production.

Technological innovation:Kunming Haydun Automatic Door Co., Ltd.’s rolling shutter door flexible connection upper and lower sealing technology won the industry new product and new technology award. In terms of flip door lighting technology, there are innovative measures to integrate the flip garage door with integrated ceiling lighting, which solves the problem that the garage lighting may be blocked after the flip door is opened. The light strip is uniquely designed, not only surrounding the electric door, but also The motor screw and ceiling light are also integrated to provide users with a more convenient and intelligent experience.

The company\’s products continue to obtain patented technologies. For example, in 2024, the first patented anti-pry rolling shutter doors and windows were approved. So far, nearly 50 patented products have been obtained. Item, the innovation and R&D strength is at the absolute leading edge in the competition in the same industry. Its products are also pre-configured with full-function expansion interfaces, which can be upgraded to configure a variety of intelligent functions, such as rebound function when encountering obstacles, 24v emergency reserve power supply, vehicle recognition and automatic door opening function, etc., which enhances the intelligence level of the product.

Marketing mode:Create an operation mode of one store, one hall and one factory. A fully automatic production line of multiple categories has been set up in Yiliang County, Kunming, including door panels of various specifications, different types of products, and electric door openers, door panels, installation accessories, installation tools, etc., realizing the automation and scale of production, and enabling more Control production costs well, strictly control product quality, and improve production efficiency to meet market demand. At the same time, by setting up warehouse stores, shared exhibition halls, and opening online stores and after-sales service ordering channels, the marketing strategy has been optimized, the efficiency of resource utilization has been improved, and various marketing channels have been better connected to provide customers with comprehensive service support.

Quality control:Kunming Haydun Garage Door Company is a member of the national standard for electric doors. The workshop strictly follows the quality management system, from raw material procurement to production technology to final product testing during the production process. , are strictly controlled to ensure that every linkAll parts meet the standards, and even the quantity of each accessory and each type of screw is carefully managed before shipment to ensure the quality of the product.

Product positioning globalization:Domestically, Kunming Haydun garage doors are exported to Altay, Xinjiang, and remotely guide users to install and operate smoothly; with the opening of the China-Laos Railway, an office has been set up in Laos, and products are exported from Qinzhou Port in Guangxi to Many ASEAN countries and regions around Kunming, such as Southeast Asia and South Asia, have also opened full container exports from Australia. International trade has shifted from retail to wholesale. Overseas warehouses will be established in 2024, and the market coverage will gradually expand.